Description
Introduction
2019 Cushman Hauler Pro 72V Electric represents the pinnacle of electric utility vehicle engineering, combining industrial-grade durability with zero-emission efficiency. Designed for demanding commercial applications, this workhorse delivers 2,000 lbs payload capacity and 1,500 lbs towing while operating whisper-quiet on Cushman’s advanced 72V AC powertrain.
Design & Construction
Exterior Features
Heavy-Gauge Steel Cargo Bed (72″L × 48″W)
14-gauge diamond-plate flooring
Stake pockets for side panels
Optional hydraulic dump mechanism (+$2,300)
Commercial-Grade Lighting
LED headlights (3,000 lumens)
DOT-approved taillights
72″ roof-mounted warning light bar (optional)
Ergonomic Access
Low 30″ load height
Non-slip diamond plate steps
Grab handles at all entry points
Chassis & Frame
Full-Perimeter Steel Frame
3″ × 5″ box-tube construction
Powder-coated for corrosion resistance
10-year structural warranty
Suspension System
Front: Independent double A-arm (6″ travel)
Rear: Semi-elliptic leaf springs (2,500 lb capacity)
Industrial Wheels/Tires
23 × 10.5-12 NHS tires
12″ steel wheels with load range D rating
2019 Cushman Hauler Pro : Powertrain & Performance
Motor & Battery System
AC Induction Motor
72V/14.5kW peak output
96 ft-lbs instantaneous torque
92% energy efficiency rating
Battery Options
Standard: 6 × 12V lead-acid (210Ah total)
Upgrade: 72V lithium-ion (105Ah, -400 lbs)
Controller & Charging
Curtis 1234SE programmable controller
72V onboard charger (15A output)
8-10 hour full charge time (lead-acid)
Speed & Range Testing
Configuration Speed Range
Lead-Acid (Empty) 25 mph 50 mi
Lead-Acid (2,000 lbs) 19 mph 35 mi
Lithium (Empty) 25 mph 65 mi
Lithium (Max Payload) 22 mph 45 mi
Towing & Payload Performance
Payload Tests
2,000 lbs gravel (bed + towed trailer)
1,800 lbs palletized goods
Towing Verification
1,500 lbs up 15% grade
8-hour continuous warehouse operation
2019 Cushman Hauler Pro : Features & Technology
Standard Equipment
Operator Station
Automotive-style dash
Digital battery meter
Keyless start option
Safety Systems
Automatic parking brake
Seat interlock switch
Backup alarm (96dB)
Comfort Features
High-back suspension seat
Adjustable steering column
Available Upgrades
Work Site Packages
Snow plow prep kit ($1,895)
Lift gate system ($3,200)
Climate Options
Enclosed cab with HVAC ($6,500)
Windshield wipers/washers ($495)
Technology Add-Ons
Fleet telemetry GPS ($1,200)
RFID ignition system ($850)
2019 Cushman Hauler Pro : Maintenance & Reliability
Battery Care Protocols
Lead-Acid Maintenance
Equalize charge monthly
Check water levels bi-weekly
Terminal cleaning quarterly
Lithium Advantages
No watering needed
80% depth of discharge safe
3,500+ cycle lifespan
Service Intervals
Component Service Interval
Brakes Inspect pads 250 hrs
Suspension Lubricate 500 hrs
Motor Brush inspection 1,000 hrs
Controller Diagnostic scan Annually
Durability Testing
Frame Fatigue Test: 500,000 load cycles
Motor Lifespan: 15,000+ hours
Real-World Data: 90% of units exceed 8-year service life
2019 Cushman Hauler Pro : Applications & Use Cases
Warehouse Operations
Replaces: Gas forklifts, pallet jacks
Benefits:
Zero emissions indoors
30% lower operating costs
5x quieter than ICE alternatives
Golf Course Management
Typical Loads:
1,200 lbs fertilizer
Sand/seed spreaders
Crew transportation
Advantages:
No grass contamination
Silent morning operations
Municipal Configurations
Popular Setups:
Airport baggage tugs
Park maintenance vehicles
Waste collection carts
Conclusion
FLASH BIKES 2019 Cushman Hauler Pro 72V Electric sets the benchmark for electric utility vehicles, delivering unmatched payload capacity, industrial-grade construction, and sustainable operation. While the initial investment exceeds gas alternatives, the 5-year total cost of ownership is 40% lower when factoring in fuel/maintenance savings.
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